Photoelectric detection piston filling equipment with multiple filling heads automatically tracking filling machine

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The Photoelectric Detection Piston Filling Equipment with Automatic Tracking System is a state-of-the-art solution designed for modern production lines that demand speed, precision, and flexibility. Unlike traditional filling machines, this equipment integrates a servo-driven system with photoelectric sensors, allowing each filling head to dynamically track bottle movement in real time. As bottles travel along the conveyor, the filling nozzles move synchronously, ensuring that liquid is deposited accurately into each container without splashing or spillage. This innovation significantly increases productivity while reducing liquid waste, making it an ideal choice for companies seeking to optimize efficiency and maintain product quality.

Structure and Design Features.

At its core, the filling system relies on seven independent servo motors, which drive the piston mechanism and synchronize the tracking process. This ensures consistent filling performance, user-friendly operation, and long-term stability. The bottle-neck clamping mechanism combined with photoelectric sensors ensures no-bottle-no-filling and avoids filling in case of bottle drop or misalignment.

The filling heads are designed with anti-leak, anti-drip, and anti-empty features to eliminate product loss during high-speed operations. Each filling nozzle is adjustable in height, making the equipment compatible with various bottle shapes, materials, and liquid types—from watery solutions to highly viscous products. The smooth, streamlined design eliminates dead corners, making cleaning and maintenance easier while ensuring strict hygiene standards.

Flexible Customization and High-Speed Performance.

One of the strongest advantages of this filling machine is its customizable filling head configuration. Depending on the production requirement, the machine can be equipped with 2, 4, 6, or 8 filling heads. This flexibility allows businesses to handle different container volumes, from small vials to larger bottles, with minimal changeover time.

The system supports an impressive filling speed of up to 600–150 bottles per minute, making it suitable for high-demand production environments. This speed advantage, combined with tracking accuracy, means the production line experiences minimal downtime and delivers consistent output.

Wide Application Across Industries.

Thanks to its advanced piston technology and robust servo system, the machine is capable of handling a wide range of liquid viscosities. From thin, water-like solutions to dense and sticky products, it ensures precise measurement and clean filling.Applications include:

• Pharmaceuticals: oral liquids, injectables, eye drops, disinfectants, and nutrient solutions.
• Cosmetics & Personal Care: serums, shampoos, conditioners, lotions, perfumes, and foundations.
• Food & Beverages: edible oils, flavoring liquids, and sauces.
• Chemical Industry: lubricants, antifreeze, cleaning solutions, and pesticides.

This versatility makes the machine a truly multi-industry solution, helping manufacturers expand product lines without investing in multiple specialized fillers.

Operation, Maintenance, and Efficiency.

Ease of operation is another highlight of this equipment. The machine integrates an intuitive control panel that allows operators to set filling volumes, adjust speed, and monitor production status in real time. Thanks to its servo-driven precision, parameter adjustments are straightforward and do not require extensive manual intervention.
The machine is also designed for low energy consumption. Despite its high-speed capacity, the optimized servo motors and piston structure keep power usage low, reducing overall operating costs. Meanwhile, the stainless steel construction ensures durability, corrosion resistance, and compliance with GMP and food-grade safety standards.
Cleaning and maintenance are simplified by the modular nozzle system and easy-to-disassemble structure. Operators can switch filling heads or clean components without lengthy downtime, ensuring maximum line productivity.

The Photoelectric Detection Piston Filling Machine with Automatic Tracking represents the next generation of liquid filling equipment. It combines speed, precision, and adaptability into one highly automated system that meets the needs of diverse industries. Whether filling pharmaceutical vials, cosmetic bottles, or food containers, this equipment ensures fast, accurate, and waste-free filling.

*The above specifications are for reference only. The machine is constantly being upgraded, so the parameters may differ from the actual ones. Please understand.